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Trombetta

DC Contactor Families

DC contactors are electromechanical products developed and produced for the purpose of high current switching between a power source and a load.

A family is a group of products where each series is related by a specific technological design concept. Typically, one series of a Family will differ from another by the diameter of the housing and other performance characteristics.

PowerSeal Family
(Hydraulic, RV, Grid Heater, and Lawn and Garden Applications)
IP66 and IP67 certified

PowerSeal Specifications:
Intermittent Duty - Carry Current 150 amps, Inrush 800 amps

Available in 12 volts and 24 volts

The power you need for high amperage applications along with the sealed construction gives the PowerSeal its name. The PowerSeal's unique design allows it to be used in tough environmental conditions.

Plastic Housing Family
(ATVs, Utility Vehicles, Snowmobiles, Golf Cars, and Lawn and Garden Applications)


Plastic Specifications:
Intermittent Duty - Carry Current 200 amps, Inrush 300 to 600 amps depending on model
Continuous Duty - Carry Current 100 amps, Inrush 400 amps

Available in 12 volts, 24 volts, and 36 volts

Strong, high temperature-resistant housings surround these DC Contactors, resulting in high efficiency DC Contactors. Produced in a variety of sizes and pole configurations, these Plastic DC Contactors are ideal for high volume, cost-sensitive applications.

Continuous Duty PowerSeal Family
(Electric Pallet Jacks, Forktrucks, Truck Lifts, Floor Scrubbers, Utility Vehicles, and Golf Cars)
IP66 and IP67 certified

PowerSeal Specifications:
Continuous Duty - Carry Current 150 amps, Inrush 800 amps (depending on voltage)

Available in 12 volts, 15 volts, 24 volts, 36 volts, and 48 volts

It is the first contactor designed specifically for electric vehicles and applicaitons requireing tough environmental conditions. The environmental seal is the centerpiece of the optimized design for higher performance and lower cost.

Battery Mount Family
(Ideal for Riding Lawnmowers, and Zero-Trun Riders)


Battery Mount Specifications:
Intermittent Duty - Carry Current 200 amps, Inrush 500 amps

Available in 12 volts

The Battery Mount is mounted directly to the positive terminal of the battery, saving labor/installation cost and eliminating the need for the costly cable between the battery and the contactor.

Defender Family
(Construction Equipment, Earthmovers, Emergency Vehicles, Fire Trucks, Ambulances, and Police Cars)

Defender Specifications:
Continuous Duty - Carry Current 200 amps, Inrush 400 amps

Transient Voltage Suppression (TVS)

Available in 12 volts and 24 volts

The Defender is your main power relay solution, with only one relay switching point. It is designed with built-in Transient Voltage Suppression (TVS) and can handle currents as low as 350 milliamps and as high as 200 amps.

High Performance Plastic Family
(ATVs, Utility Vehicles, Snowmobiles, Golf Cars, and Lawn and Garden Applications)


Plastic Specifications:
Intermittent Duty - Carry Current 200 amps, Inrush 300 to 600 amps depending on model
Continuous Duty - Carry Current 100 amps, Inrush 400 amps

Available in 12 volts, 24 volts, and 36 volts

Best case scenario for the worst case conditions. Our High Performance (HP) Plastic DC Contactor Family is designed and built to take the worst and come in first.

Heavy Duty Reverser Family
(Marine, Boat Trailer, Boat Dock, Winch, ATV Winch, and Truck Winch)



Heavy Duty Reverser Specifications:
Continuous Duty - Carry Current 100 amps, Inrush 625 amps

Available in 12 volts

The Heavy Duty Reverser is a Continuous Duty contacter with a 100 amp rating and is available in 12 volt models. The robust design is engineered to reverse polarity on high current loads for less cost.

Heavy Duty Contactor Family
(Golf Cars, Fork Lift, Lift Trucks, Electric Vehicle, and Industrial Utility Vehicle)



Heavy Duty Contractor Specifications:
Intermittent Duty - Carry Current 100 amps, Inrush 600 amps

Continuous Duty - Carry Current 100 amps, Inrush 400 amps (expect 72 volts)

Available in 12 volts, 24 volts, 36 volts, 48 volts, and 72 volts

Whenever your project demands a cost-effective workhorse to work through and switch high current laods for a full-rated life, the Trombetta Heavy Duty Contactor is designed to be the answer.

Metal Housing Family
(Military Vehicles, Hydraulic Pumps, Hydraulic Controls, Golf Cars, Trucks, and Factory Machines)

Metal Specifications:
Intermittent Duty - Carry Current 125 amps to 300 amps, Inrush 500 amps to 700 amps

Continuous Duty - Carry Current 125 amps, Inrush 500 amps to 600 amps

Available in 12 volts, 24 volts, and 36 volts

These electromechanical devices utilize a metal casing to surround a DC Contactor, which allows for higher application ratings.

Bear Family
(Transportation, Buses, Trucks, RV, and Large Machinery)


Bear Specifications:
Intermittent Duty - Carry Current 300 amps, Inrush 600 amps

Continuous Duty - Carry Current 225 amps, Inrush 600 amps

Available in 12 volts, 24 volts, 36 volts and 48 volts

This family earned the name the "Bear" because of its strong construction and high current carrying capability. While it is large in size, the Bear provides an economical solution to high current switching applications.

Metal Housing SPDT Family
(Truck Winch, Tarp System, Boat Lifts, Boat Trailers, RV Slide-outs, and RV Leveling Systems)

SPDT Specifications:
Intermittent Duty - Carry Current 250 amps to 300 amps, Inrush 600 amps to 700 amps
Continuous Duty - Carry Current 125 amps, Inrush 400 amps to 500 amps

Available in 12 volts, 24 volts, and 36 volts

These electromechanical devices utilize a metal casing to surround a DC Contactor, which allows for higher application ratings.

Reversing Polarity (RP) Family
(Truck Winch, Tarp System, Boat Lifts, Boat Trailers, RV Slide-outs, and RV Leveling Systems)

Reverse Polarity Specifications:
Intermittent Duty - Carry Current 75 amps to 125 amps, Inrush 150 amps to 500 amps

Available in 12 volts and 24 volts

Reversing Polarity DC Contactors provide a cost effective and simple solution for reversing polarity of permanent magnet DC motors. Integrating two DC Contactors into a single housing unit, Trombetta has eliminated many costly materials and streamlined final product assembly and wire connection.

 

Industrial Work Solenoid Families
Essentially an electromagnet with a least one moving part capable of completing some useful work. The work output is characterized by limited motion and fast response time.
A family is a group of products where each series is related by a specific technological design concept. Typically, one series of a Family will differ from another by the diameter of the housing and other performance characteristics.

P500 Pull Solenoid Family
(Switchgear, Valve Actuation, Packaging and Sorting Equipment, Braking, and Clutching)
P500 Pull Solenoid Load Requirement:
Stroke of 1 1/2 inches to 3 inches and Force of 130 lbs to 280 lbs. Available in 12 volt or 24 volt configurations.

This robust family of industrial work solenoids offers heavy work capability, high force and stroke. Designed as pull solenoids, the P500 Family offers solutions to meet the needs of the switchgear and valve actuation industries, as well as applications involving packaging equipment, braking, clutching, sorting, locking, cutting, punching, holding and clamping.

Cable Kit Family
(Fuel Shut-off, Throttle Control, Compression Release, Compressor, and Generator)
Cable Kit Load Requirement:
Stroke of upto 1 1/2 inches and Force upto 20 lbs. Available in 12 volt and 24 volt configurations.

This family offers ultimate flexibility since the industrial work solenoid can be mounted in a remote location thus removing it from environmental hazards. By simply attaching the cable to the load, adjustments can be made to set the stroke to meet your application needs. Applications include fuel shut-off, throttle control, compression release and are also frequently used in compressors and generators.

Q500 Push Solenoid Family
(Switchgear, Valve Actuation, Packaging and Sorting Equipment, Braking, and Clutching)
Q500 Push Solenoid Load Requirement:
Stroke of 1 1/2 inches to 3 inches and Force of 130 lbs to 280 lbs. Available in 12 volt or 24 volt configurations.

This family is similar to the P500 Family, in that both are robust and industrial designed. The Q500 family products are designed as push solenoids that offer heavy work capability, high force and stroke. The Q500 Family helps to meet the needs of the switchgear and valve actuation industries, as well as packaging equipment, braking, clutching, sorting, locking, cutting, punching, holding and clamping applications.

R2D500 Pull/Push Solenoid Family
(Switchgear, High Power Electric Lines, and DC Power Distribution)
R2D500 Pull/Push Solenoid Load Requirement:
Stroke of 1 inch to 2 inches and Force of 60 lbs to 200 lbs.

This (patent pending) dual-action product line combines the functionality of push and pull units in a single solenoid. The robust, industrial design of this product grouping offers high force, stroke and increased temperature insulation capability. The R2D Family offers a clean, long life alternative to pneumatic cylinders. Applications include switchgear, sorting, diverting, packaging equipment, pallet stops, cutting, punching, holding, locking and clamping.

P600 Pull Solenoid Family
(Engine Shutdown, Throttle Control, Fuel Shutdown, Compressors, Lawn Tractors, Riding Lawn Mowers)
P600 Pull Solenoid Load Requirement: Stroke of 1 inch to 1 1/2 inches and Force of 15 lbs to 23 lbs. Available in 12 volt or 24 volt configurations.

The P600 Pull Solenoid Family is a group of pull industrial work solenoids built to withstand high temperatures and high vibration. The coils found on this product grouping are either encapsulated or potted resulting in industrial work solenoids tough enough to withstand a variety of environments. Originally developed for engine and diesel applications this family has proven its flexibility in mobile and stationary equipment, compressors and lawn and garden equipment applications.

R2D600 Pull/Push Solenoid Family
(Switchgear, High Power Electric Lines, and DC Power Distribution)
R2D600 Pull/Push Solenoid Load Requirement:
Stroke of 1 inch to 1 1/2 inches and Force of 15 lbs to 25 lbs.

The dual-action R2D600 Family is a more compact version of the R2D500 Family. Applications include switchgear, sorting, diverting, packaging equipment, pallet stops, cutting, punching, holding, locking and clamping.

Q600 Push Solenoid Family
(Engine Shutdown, Throttle Control, Fuel Shutdown, Compressors, Lawn Tractors, Riding Lawn Mowers)
Q600 Push Solenoid Load Requirement:
Stroke of 1 inch to 1 1/2 inches and Force of 15 lbs to 23 lbs. Available in 12 volt or 24 volt configurations.

The Q600 Push Solenoid Family offerings have the same characteristics and flexibility found in the P600 Family in a push configuration. These industrial work solenoids are highly durable and offer protection from extreme environments. Applications range from throttle control, fuel shut-off and compression release and are also frequently used in generators and over-the-road trucks.

Equalizer/ISE 600 Family
(Four Wheel Drive Vehicles, Utility Vehicles, Emergency Shutdown for Oil Rigs and Mines
Equalizer/ISE 600 Load Requirement:
Stroke 1/4 inch to 1 inch and Force of 1 lb to 15 lbs. Operating Voltage of 6 to 15 volts.

This Industrial Work Solenoid provides high performance in a compact integrated package. The Equalizer provides multi-functional actuation peformance in one unit with completly integrated electonric controls.

D500 Pull Solenoid Family
(Two Speed Throttle Control, Diesel Engine, Scissor Lift, and Boom Lift)
D500 Pull Solenoid Load Requirement:
Stroke of 1 inch to 1 1/2 inches and Force of 14 lbs to 20 lbs. Available in 12 volt configurations.

This heavy-duty family offers an integral cut-out switch for dual winding coils providing the benefit of high energy pulling performance combined with low, cool continuous holding operation without any accessories required. A variety of voltages are available. Applications include industrial brakes, locking, positioning controls and large engine and vehicle controls.

D600 Pull Solenoid Family
(Two Speed Throttle Control, Diesel Engine, Scissor Lift, and Boom Lift)
D600 Pull Solenoid Load Requirement:
Stroke of 1 inch to 1 1/2 inches and Force of 14 lbs to 20 lbs. Available in 12 volt configurations.

The D600 Family is similar to the D500 Family in that it offers an integral cut-out switch for dual winding coils allowing for continuous duty holding. These products eliminate environmental challenges, including vibration. Applications include industrial brakes, locking, positioning controls and large engine and vehicle controls.

Solenoid Accessories
Trombetta offer 4 accessories that can be attached to any of our Industrial Work Solenoids that utilize a 1/4-28 threaded rod.

SWITCH Families
These heavy duty electromechanical devices are built tough for connection of power to load and can be used in many on/off applications. Built for heavy duty in high temperature and high vibration environments, Trombetta Switches deliver with cool, steady precision.

Pump Switch
(Material Handling, Ground Support, Aerial Work Platforms, Construction Equipment, Paving equipment, Agriculture equipment, and Turf care equipment)

Pump Switch Specifications:
Intermittent Duty - Carry Current 200 amps, Inrush 500 amps

Handles 12 volts and 24 volts

The rugged design gives this pump switch the capability of carrying high current and high in-rush for your momentary on/off applications. Suitable for material handling, ground support, aerial work platforms, construction equipment, paving equipment, agriculture equipment, and turf care equipment.

Key Switch Family
Trombetta's Key Switch delivers a premium automotive quality, fit, finish, and feel unique to the non automotive industry.




Key Switch/Ignition Switch
(Lawn and Garden Equipment, Riding Lawn Mower, Zero-Trun Tractor, Agriculture equipment, and Turf care equipment)



Key Switch/Ignition Switch Specifications:
Continuous Duty - Rated for 20 amps (12 to 14 volts)


Available in 3 or 4 Position configurations

Modern (3rd generation) design eliminates the problem of wiping contact disk developing intermittent connection to low contact point. Designed with silver alloy contacts (both stationary and moving) for improved continuity and resistance to detrimental affects of oxidation and contamination. Compatibility with low current (dry circuit switching requirements).


Foot Switch
(Material Handling, Ground Support, Personal Carriers, Emergency Vehicles, Police Cars, Fire Trucks, and Ambulances)

Foot Switch Specifications:
Intermittent Duty - Carry Current 80 amps, Inrush 400 amps

Handles 12 volts and 24 volts

The Trombetta foot switch has a rugged encapsulated design. Suitable for material handling, ground support, personal carriers, and emergency vehicles.

 

 

Electronic Controls
Trombetta manufactures electronic controls to enhance the performance of industrial work solenoids as well as non-solenoid applications. In addition, through our sister company, Tympanium, we offer a variety of electronic relays and voltage regulators.

Force Regulating Over-Energizer (FROE) Family
These unique, specialized controls are designed to work with high force, short stroke industrial work solenoids. The control automatically adjusts for changes in working air gap (stroke position), voltage variations and temperature variations. This control is different from proportional solenoid control systems. It can be applied in very high force applications easily exceeding 100 lbs of force. The solenoid and control need to be matched as a system.

Voltage Control Over-Energizer (VCOE) Family
These controls allow industrial work solenoids of any size to achieve intermittent forces equal to or exceeding much larger solenoids, making them a great choice for applications with high pull-in force requirements at long working strokes. This control modulates energy through Pulse Width Modulation (PWM) control of a single coil; thus, the performance benefit of 100% of the coil working at all times is achieved.

Current Regulating Over-Energizer (CROE) Family
Utilizing Current Pulse Width Modulation (PWM), robust performance is maintained in spite of ambient and solenoid temperature changes and supply voltage variations. It's ideal for applications where space and weight are at a premium or where consistency of performance is a must. Performance is maintained under worst case conditions of high temperatures and or reduced voltage and force will not rise to damaging levels under elevated voltage situations.

Non-Solenoid Related Controls
Trombetta has the capabilities to develop customized controls for an unlimited number of non-industrial work solenoid applications. Examples include temperature-regulating controls and automatically timed reversing controls used with fans and mobile or stationary equipment.

Custom Electronic Controls
A wide variety of enhancements are available to customize any of the controls. Available options include:

  • Universal voltage capability which provides uniform industrial work solenoid performance over a wide range of supply voltages without special setup of adjustments.

  • Optically isolated control signal inputs to interface directly to PLCs and micro controllers.

  • Added logic functions such as timers that allow monitoring of a variety of inputs resulting in simplified system designs.

 

 

 

 

 

 

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