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TAKIKAWA -DEDECTOR

Detector

Surface Variation Detector

TM-series Surface Variation Detectors were designed to monitor surface variations in an object by means of emitting light to the object and detecting a difference of interrupted light volume which is affected by the variation.

Those TM-series detectors can be used in production lines of all products, such as optical fibers, enamel, vinyl wires, communication and power cables, metal and glass rods, plastic tubes, pipes, hose, etc., which are required to detect surface variations.

Non-contact type detection & reliable, continuous high speed detection.

Easy operation and simple maintenance.

For Fine wire/cable
Model TM-503W TM-1100XY TM-1003W TM-1104W
Detecting derection 3 2 3 4
Measuring method Double-slit, infrared LED projection type
Measuring range 0.02 - 3mm 0.02 - 5mm
Detecting sensitivity 0.01 - 1mm
Detecting accuracy +/-1% of max. set value
Slit length 6mm 18mm 12mm 18mm
Slit width 0.1mm 0.5mm
Line speed[*1] 5m/min - 2000m/min 1m/min - 1500m/min
Recorder output +/-0.2V/0.1mm +/-1V/0.1mm +/-0.5V/0.1mm +/-1V/0.1mm
Alarm output Red LED turns on,
Relay contact output(AC250V 2A Resistance load)
Alarm time[*2] 0.1 sec 0.5 sec 0.1 sec 0.5 sec
Ambient temperature -5 - 50 degree centigrade(No condensation)
Power supply[*3] DC+/-15V AC100V 50/60Hz DC+/-15V AC100V 50/60Hz
Power consumption 5VA 10VA 5VA 10VA
Outside demension
(W * H * D[mm])		 150 * 140 * 40 260 * 265 * 60 150 * 140 * 40 350 * 280 * 55
Weight 0.8kg 2.5kg 1kg 5kg

 

  for Middle dia. wire/cable
Model TM-3001W TM-3002W TM-3004W TM-3008W TM-3016W
Detecting derection 1 2 4 8 16
Detecting method Double-slit, infrared LED projection type
Measuring range 0.1 - 35mm
Detecting sensitivity 0.05 - 10mm
Detecting accuracy +/-1% of max. set value
Slit length 48mm
Slit width 1mm
Line speed[*1] 1m/min - 1500m/min
Recorder output +/-0.1V/0.1mm(on each axis)
Alarm output Red LED turns on,
Relay contact output(AC250V 2A Resistance load)
Alarm time[*2] 0.5 sec
Ambient temperature -5 - 50 degree centigrade(No condensation)
Power supply[*3] AC100V 50/60Hz
Power consumption 5VA 10VA 10VA 20VA 40VA
Outside demension
(W * H * D)		 260 * 90
* 41mm		 260 * 260
* 60mm		 370 * 335
* 60mm		 370 * 335
* 120mm		 370 * 335
* 240mm
Weight 1.5kg 3kg 6kg 12kg 24kg

 

  for Large dia. wire/cable/pipe
Model TM-4001 TM-4002 TM-4004 TM-4008 TM-4016
Detecting derection 1 2 4 8 16
Detecting method Single-slit, white tungsten lamp projection type
Measuring range 0.1 - 60mm
Detecting sensitivity 0.15 - 10mm
Detecting accuracy +/-2% of max. set value
Slit length 70mm
Slit width 1.5mm
Line speed[*1] 1m/min - 1000m/min
Recorder output +/-0.1V/0.1mm(on each axis)
Alarm output Yellow or Red LED turns on
Relay contact output (AC250V 2A Resistance load)
Alarm time[*2] 0.5 sec
Ambient temperature -5 - 50 degree centigrade(No condensation)
Power supply[*3] AC100V 50/60Hz
Power consumption 10VA 20VA 30VA 60VA 120VA
Outside demension
(W * H * D)		 540 * 160
* 100mm		 630 * 560
* 160mm		 807 * 674
* 136mm		 807 * 674
* 272mm		 807 * 680
* 424mm
Weight 7kg 25kg 38kg 76kg 152kg

 

  For Extra. large dia. wire/cable/pipe
Model TM-6004 TM-6008 TM-7003 TM-7009 TM-7012
Detecting derection 4 8 3 9 12
Detecting method Single-slit, white tungsten lamp projection type
Measuring range 1 - 80mm 1 - 130mm
Detecting sensitivity 0.2 - 10mm
Detecting accuracy +/-2% of max. set value
Slit length 90mm 140mm
Slit width 2mm
Line speed[*1] 0.3m/min - 500m/min
Recorder output +/-0.1V/0.1mm(on each axis)
Alarm output Yellow or Red LED turns on
Relay contact output (AC250V 2A Resistance load)
Alarm time[*2] 0.5 sec
Ambient temperature -5 - 50 degree centigrade(No condensation)
Power supply[*3] AC100V 50/60Hz
Power consumption 30VA 60VA 30VA 90VA 120VA
Outside demension
(W * H * D)		 720 * 660
* 153mm		 720 * 660
* 306mm		 990 * 930
* 125mm		 990 * 930
* 375mm		 990 * 930
* 500mm
Weight 38kg 76kg 40kg 120kg 160kg

 

[*1]Applicable Line speed range varies by variation height.
[*2]HOLD output is available. (Option)
[*3]AC200V Power supply type is available. (Option)
In addition, other models for more detecting directions such as TM-6020(20 axes), and TM-7012(12 axes) and for parallel multiple line such as TM-1000S-8ch are also available

Surface Variation Detector

TMS-1104W/TMS-01

DETECTOR Display unit
Model TMS-1104W Model TMS-01
dxf format
CAD file		 Go dxf format
CAD file		 Go
Detecting derection 4 axis Sampling Friquency 75KHzi4axisj
Detection Method Double-slit, infrared LED projection type Main Display ‚VsegmentLED@5digit
Detectable Outside Diameter φ0.02`5mm Sub Display ‚VsegmentLED@2digit
Detecting Sensitivity 0.02`0.999mm Recorder Output 0.1mm/V
Detecting Accuracy +/-10μm. set value Length Measurement input encorder input
Slit length 18mm Length Measurement power output DC12V@Max50mA
Slit width 0.5mm Alarm Output Relay contact output(AC250V 2A Resistance load)
Feeding speed[*1] 1m/min`1000m/min Outside Contact input Reset input
Response 3Hz`10KHz RS-232C interface OK
    Cable length
( Between Sensor/Display )		 5m
    Alarm Time 0.01`0.999Sec
Ambient Temperature -5 - 50 degree centigrade
(No condensation)		 Power Source AC90`240V 50/60Hz
    Power Consumption 17VA
Outside Dimension
(W×H×D[mm])		 350×280×55 Outside Dimension
(W×H×D[mm])		 144×144×210
Weight 3.5kg Weight 3kg
[*1]Applicable Line speed range varies by variation height

Surface Fault Detector

  • This equipment is designed to detect the faults, defect, lumps on the cable/pipe surface by principle of light reflection.
  • This equipment is for in-line use to detect visible faults.
  • This equipment is more suitable for a lusterless surface rather than a lustrous surface.
  • This equipment must be set befor the marker, because it also detects color variation of surface

    Surface Fault Detector -- Specifications
    Model FM-44 FM-66 FM-88
    Camera 4(360 degree) 6(360 degree) 8(360 degree)
    Cable dia. 1`30mm 10`60mm 20`130mm
    Line speed 1`400m/min 1`400m/min 0.2`300m/min
    Performance Detection of Faults 1mm * 1mm (uneven height) but some defference subject to shape and color of faults
    Alarm level 0 - +10VDC Continuous variation 0 - +10VDC Continuous variation 0 - +1VDC Continuous variation
    Alarm output Red lamp on, 1a contact One shot(0.5sec)
    Recorder output Recorder output is available for each channel.
    Power supply for detector AC100V 50/60Hz 20VA
    Outline dimension
    (W * H * D[mm])    		 400 * 360 * 200 576 * 576 * 458 700 * 710 * 490
    Weight 13kg 35kg 45kg
    Light source 4 pcs. 6 pcs. 8 pcs.
    Halogen lamp Model:JDR110V65WLM/K (USHIO)
    Power source is KIKUSUI DC power supply(PAD110 Series)
    Operation temperature -5 to 50 degree centigrade(No condensation)
    Surface Variation Detector

    TMS-1104W/TMS-01

    Surface Variation Detector
    (With Noise Cancel Function)

    Features
    • Size of the detected variation (lump, neckdown or the like) can be seen at first sight on the display screen with 7 segments LED.
    • Setting of 2 different detecting sensitivity level is available.
    • Data of the detected variation is saved inside the display unit and, the size and position of the variation can be captured via RS-232C interface.
    • Mal-function caused by dust, bugs, outside random light, etc, can be vastly diminished due to the noise cancelling function.
    • Maximum 8 axes can be connected with single display unit

     

    DETECTOR Display unit
    Model TMS-1104W Model TMS-01
    Detecting derection 4 axis Sampling Friquency 75KHzi4axisj
    Detection Method Double-slit, infrared LED projection type Main Display ‚VsegmentLED@5digit
    Detectable Outside Diameter φ0.02`5mm Sub Display ‚VsegmentLED@2digit
    Detecting Sensitivity 0.02`0.999mm Recorder Output 0.1mm/V
    Detecting Accuracy +/-10μm. set value Length Measurement input encorder input
    Slit length 18mm Length Measurement power output DC12V@Max50mA
    Slit width 0.5mm Alarm Output Relay contact output(AC250V 2A Resistance load)
    Feeding speed[*1] 1m/min`1000m/min Outside Contact input Reset input
    Response 3Hz`10KHz RS-232C interface OK
        Cable length
    ( Between Sensor/Display )    		 5m
        Alarm Time 0.01`0.999Sec
    Ambient Temperature -5 - 50 degree centigrade
    (No condensation)    		 Power Source AC90`240V 50/60Hz
        Power Consumption 17VA
    Outside Dimension
    (W×H×D[mm])    		 350×280×55 Outside Dimension
    (W×H×D[mm])    		 144×144×210
    Weight 3.5kg Weight 3kg
    [*1]Applicable Line speed range varies by variation height.

    Surface Fault Detector

  • This equipment is designed to detect the faults, defect, lumps on the cable/pipe surface by principle of light reflection.
  • This equipment is for in-line use to detect visible faults.
  • This equipment is more suitable for a lusterless surface rather than a lustrous surface.
  • This equipment must be set befor the marker, because it also detects color variation of  surface
    Model FM-44 FM-66 FM-88
    Camera 4(360 degree) 6(360 degree) 8(360 degree)
    Cable dia. 1`30mm 10`60mm 20`130mm
    Line speed 1`400m/min 1`400m/min 0.2`300m/min
    Performance Detection of Faults 1mm * 1mm (uneven height) but some defference subject to shape and color of faults
    Alarm level 0 - +10VDC Continuous variation 0 - +10VDC Continuous variation 0 - +1VDC Continuous variation
    Alarm output Red lamp on, 1a contact One shot(0.5sec)
    Recorder output Recorder output is available for each channel.
    Power supply for detector AC100V 50/60Hz 20VA
    Outline dimension
    (W * H * D[mm])    		 400 * 360 * 200 576 * 576 * 458 700 * 710 * 490
    Weight 13kg 35kg 45kg
    Light source 4 pcs. 6 pcs. 8 pcs.
    Halogen lamp Model:JDR110V65WLM/K (USHIO)
    Power source is KIKUSUI DC power supply(PAD110 Series)
    Operation temperature -5 to 50 degree centigrade(No condensation)

    Joint Detector / Wire-breaking Detector
     
  • IDS Series are most recommended as a Joint detector, but ID Series (Low cost type) are also available for several applications.
  • IDS/ID Series are also available for detection of wire-breaking. CDD-15 is availble for detection of extra fine wire-breaking

    Jont Detector / Wire-breaking Detector -- Specifications

     
    Method Proximity type
    induction voltage
    sensing    		 Through type
    eddy-current loss
    sensing    		 Through type
    eddy-current
    loss sensing by
    bridge circuit    		 [High sensitivity]
    Through type
    eddy-current
    loss sensing by
    bridge circuit
    Model [S] ID-3L ID-5 ID-8 ID-15 ID-30 ID-50 ID-90 IDS-24 IDS-60 IDS-100 IDX-06
    [C] ID-1001 IDS-501 IDX-701
    [S]Outside
    dimension
    [mm]    		 W 30 22 30 38 50 70 110 74 150 201 66
    H 30 52 65 80 90 125 175 53.2 113.2 160 47.2
    D 22 7 8 10 10 25 38 76 120 124 51
    Through hole
    dia.(mm)    		 (Distance:15) 5 8 15 25.5 50 90 24 60 100 6
    [C]Outside
    dimension
    (W * H * D[mm])    		 120 * 100 * 55 150 * 120 * 75 160 * 150 * 90 140 * 137 * 101
    Power supply AC100V 50/60Hz AC100/200V 50/60Hz (With power on monitor)
    Power consumption 2VA 3VA 5VA Less than 12VA
    Detectiong output Red LED on, One-shot 1a-contact(0.5sec)
    Signal monitor Non Bargraph LED display
    Sensitivity
    adjustment    		 Single turn volume 10 turns dial 10 truns dial
    & 5 step switch    		 10 truns dial
    & vibration of wire correction
    Ambient condition Temperature:0 - 50 degree centigrade, Humidity:35 - 85%RH(No condensation)
    Feature * For less than
    10mm dia. objects
    * For magnetic
    substance
    * Not available for
    copper material
    * Not available for
    shielded cable
    * Necessary
    attentionto
    sensing area    		 * Abundant sensor variations
    * Available for all metal material
    * Available for torsion &@alloyed junction
    * Not recommendable to shielded cable
    * Necesssary attention to@vibration of wire    		 * Available for metal@material
    @iMagnetic substancej
    * Available for@
    @torsion &@alloyed junction
    * Also available for@
    @shieled cable
    * Not so necessary@attention @to small@vibration of wire    		 * Available for all metal @@@ @material
    * Available for@
    @torsion &@alloyed junction
    * Also available for@
    @shieled cable
    * Not so necessary@attention @to small@vibration of wire
    Joint detectors are also available for Wire-breaking detecting too, and especially, CDD-15 is availble for detection of extra fine wire-breaking. The following teble is comparison between ID-1001/ID-15 and CDD-15.* Necesssary attention to under 15mm breaking length
    Type CDD-15
    Method Through type capacitance sensing
    Sesor outside dimension
    (W * H * D[mm])    		 52 * 49 * 30
    Controller outside dimension
    (W * H * D[mm])    		 97 * 131 * 50
    Through hole dia. 15mm
    Power supply AC100/200V 50/60Hz 4VA
    Power on monitor NG
    Detecting object Only for single conductor wire,
    More than 0.75mm2 area,
    For more than 0.165mm as Covered cable dia.
    Detecting output Red LED on, One-shot 1a-contact(0.5sec)
    Signal monitor Non
    Sensitivity adjustment Non
    Ambient Temperature 1 - 70 degree centigrage
    Feature * Only for Extra fine single conductor wire
    * Not so necessary attention to small vibration of wire

    Lump Detector
    This equipment measures the thickness / outside diameter of the measurement by measuring gap of the two rollers between which the measurement is inserted .
    Also, this equipment can detect lump

    Model Head : LD-50H@/ Controller : LD-50
    Measuring Methot Roller Contact
    Measuring RANGE ±25mm
    Detecting Sencitivity ±50um of Max.
    Resolution 10um
    Display 00.00mm
    Analog Output ±1V/±1mmiMax.±10Vj
    Alarm Output Upper,Lower AlarmLamp, Upper,Lower AlarmRelaycontact AC200V@‚PA
    Power Supply AC90`240VA 50/60Hz@15VA
    Dimension
    (W×H×D[mm])    		 Head @F@ 70×125×350 / 2.7kg
    Controller F 160X110X205 / 2.5kg

    Spark Tester

    Type High Friquency SPARK TESTER
    Model SM-15HF
    Output Voltage 100 `@15000V
    Output Friquency 2500 - 3500Hz depending on load capacitance
    Test Type Bred chain
    Fault Counter 4 digits electrode mechanical counter
    Voltage indication 3 digits LED
    Load Current Resistive 4mA, Capacitive 35mA
    Line Speed Max. 3000rpm
    Fault indication LED lamp and output contact
    (Optionally available, output contact alarm accessory )
    Reset Mode Continuous alarm output
    Manual reset recover stop
    Contact Outputs Spark faults relay 250V 5A
    Excess faults relay 250V 5A
    Push Button Switch Adjustable excess fault time. 1 - 150msec
    Interface Be able to adjust output voltage and reset from our of tester.
    Data Print Be able to print out defect point, line speed, length with connecting length counter and also can be applied to production management.
    Input Power Transformer 110/220V AC 50/60Hz 1Phase 200VA
    Weight Control Unit + Detector - 15.5kg
    • ELECTRODE DIMENSION
      ELECTORODE MODEL CABLE DIAMETER SIZE : (W) x (H) x (D)mm
      15HFD-16 Φ0.5 - 16 mm 300 x 170 x 260
      15HFD-32 Φ2 - 32 mm 300 x 200 x 280
      15HFDB-100 Flat cable 100 300 x 170 x 280

    AC 50Hz 60Hz 600Hz SPARK TESTER

    MODEL SIZE
    (W) x (D) x (H) mm    		 DIAMETER RANGE TEST VOLTAGE ELECTRODE
    LENGTH
    SM-15ST40 500 x 300 x 1170 20mm 15kV 50/60Hz 350mm
    SM-15ST80 500 x 400 x 1200 40mm 15kV 50/60Hz 250mm
    SM-15ST120 600 x 480 x 1250 80mm 15kV 50/60Hz 250mm
    SM-15ST180 600 x 600 x 1250 150mm 15kV 50/60Hz 300mm
    SM-30ST80 600 x 480 x 1250 40mm 30kV 50/60Hz 250mm
    SM-30ST120 600 x 480 x 1250 80mm 30kV 50/60Hz 240mm
    SM-30ST180 600 x 600 x 1250 150mm 30kV 50/60Hz 240mm
    SM-50ST120 800 x 800 x 1250 80mm 50kV 50/60Hz 220mm
    SM-50ST180 800 x 800 x 1250 150mm 50kV 50/60Hz 220mm
    SM-50STR300 800 x 1300 x 600 150mm 50kV 50/60Hz 300mm
    SM-15ST40-H 500 x 400 x 1250 40mm 15kV 600Hz 200mm
    SM-15ST80-H 600 x 480 x 1250 80mm 15kV 600Hz 200mm
    S15ST40-HMP 500 x 400 x 1250 40mm 15kV 600Hz 200mm
    • HMP : H = 600Hz type
      @@@@: M = Memory counter option
      @@@@: P = Data printer adhesion option

      DC High Voltage MULTI SPARK TESTER -- Specifications

      Type

      DC High Voltage MULTI SPARK TESTER

      Model

      SM-3100ST

      Output Voltage

      DC 0 - 3kV

      Volt Meter Display

      3digits LED 3 1/2 0 - 3.5kVDC Accuracy ±2% of full scale

      Fault Indicator

      4digits counter. 104EA LED lamp or 208EA LED

      Fault Resolution

      25milliseconds

      Output Control

      Relay contacts rated at 10amperes. Stop delay counter.

      Input power

      100 / 200 / 240VAC 50/60Hz single phase 1kVA

       

      MODEL

      Pair Line

      MAX. Voltage

      SM-3054ST

      54 P

      3000VDC

      SM-3100ST

      104 P

      3000VDC

      SM-3200ST

      208 P

      3000VDC

      SM-5100ST

      104 P

      5000VDC

      SM-15SD40

      1 P

      15000VDC

      SM-30SD80

      1P

      30000VDC

      SM-15FLAT

      FLAT Cable

      SM-3100STP

      Print data out

 

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