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TAKIKAWA -Controller
Outside Dia. Control System
- These units are to control diameter by outputting feed-back signals to extruding machine or winding machine in continuous extruding molding production line.
- Among the range, there are DAC-76A(Step delay control type), DAC-86B(PI control type) and DAC+88(Automatic starting-up type).
- There is LDM-210C that builds the control unit into the measuring instrument of the LASER DIAMETER. @
- Among the range, there is deformed material extruding control system for keeping shape of profile constant of extruding plastic or resin
Outside Dia. Control System
| Model | DAC-86B | DAC-76A | DAC+88 | LDM-210C (Dia.Control Part) |
|---|---|---|---|---|
| Control method |
P/I/SPEED Control |
Step delay Control |
Parameter Control |
Selected P/I Control or Step delay Control |
| Automatic starting-up |
NG | NG | OK | NG |
| Applicable Micrometers |
All devices which have Analog deviation output |
Only LDM-Series | Included LDM | |
| Input kinds | Error input, Line speed input |
Error input, | Extruder input, Capstan input |
Line speed input |
| Input isolation | OK | OK | OK | OK |
| Input range [DCV] |
Error: +/-10V Line speed: +10V |
Error: +/-10V | Extruder: +10V Capstan: +10V |
Line speed: +10V |
| Input impedance | 200k ohm | 200k ohm | 200k ohm | 200k ohm |
| Error gain setting |
NG | 10um/V-10mm/V (decade steps) |
NG | NG |
| Output kinds | Control output | Control output | Extruder output, Capstan output |
Control output |
| Output method | Deviation control | Deviation control | Absolute control | Deviation control |
| Output isolation | OK | OK | OK | OK |
| Output range | DC+/-10V | DC+/-10V | DC+/-10V | DC+10V (Ext./Cap. each) |
| Max. current | DC+/-20mA | DC+/-20mA | DC+10mA (Ext./Cap. each) |
DC+/-20mA |
| Output impedance | less than 6 ohm | less than 6 ohm | less than 10 ohm (Ext./Cap. each) |
less than 6 ohm |
| Output limit setting |
OK | OK | OK | OK |
| Setting items | P,I | Alarm,P | System data(11items)[*1] Work data(12items) |
P,I or P,Speed voltage,Distance |
| Programing function |
NG | NG | OK (100 kinds) |
NG |
| Operation button | MANU/AUTO /RESET |
MANU/AUTO /RESET |
MANU/AUTO/UP/DOWN | MANU/AUTO |
| External remote input | OK | OK | OK | OK |
| Pulse signal of length |
Unnecessary | Necessary | Unnecessary | Unnecessary |
| Main display | Output display by LED bargraph |
Output display by analog meter |
Operation state display by LCD |
Output display by LED bargraph |
| RS-232C | OK | NG | OK | OK |
| Tacho-generator input |
NG | OK | NG | NG |
| Power supply | AC100-240V 50/60Hz Free power supply | |||
| Power consumption |
less than 8VA | less than 15VA | less than 10VA | less than 20VA |
| Ambient condition | Temperature:0-45 degree centigrade, Humidity:30-85%(No condensation) |
|||
| Outside dimension W * H * D[mm] |
144 * 72 * 191 | 350 * 99 * 331 | 144 * 72 * 191 | 144 * 72 * 241 |
| Weight | Approx. 1.5kg | Approx. 3kg | Approx. 1.7kg | Approx. 1.8kg |
- [*1]Those data are backed up by battery, and not necessary to set for each product.
Defromed material extruding control system Specificaion
| Summary | This system is for keeping shape of profile constant through direct compensation/control of extruding machine or drawing machine by measuring in Non-contact method a discrepancy from standard value of profile to be extruded with a detecting head to be set just behind extruding machine at the time when extruding plastic or resin. | ||
|---|---|---|---|
| Edge sensor | Sensing method | Non-contact/Infrared optical fiber sensing | |
| PRF-10H PRF-40H |
Measuring range | 1mm * 20mm(PRF-10H), 4mm * 20mm(PRF-40H) |
|
| Resolution | +/-1um | ||
| Accuracy | +/-5um | ||
| Operation temperature | Max. 300 degree centigrade | ||
| Outside dimension | 360(W) * 45(H) * 20(D)[mm] | ||
| Weight | 400g | ||
| Controller | Deviation indicator | Analog meter +/-0.5mm(PRF=10H), +/-2mm(PRF-40H) |
|
PRF-93 |
Deviation output | DC voltage(Range: -4V to +4V) 4V/0.5mm(PRF-10H)A4V/2mm(PRF-40H) |
|
| High/Low limit output | Muti-level setting available, Contact output 250V 1A | ||
| Power supply | AC100`240V 50/60Hz 10VA | ||
| Outside dimention | 144(W) * 72(H) * 191(D)[mm] | ||
| Weight | 1.5kg | ||
| Control unit | DAC-86B(See Spec. of DAC-86B) | ||
| Sensor mounting metals | Option | ||
| PRF-93@@@@ | |||
| PRF-10H@@@ | |||
| PEF-40H@@@ | |||
TRAVERSE CONTROLLER
TRAVERSE CONTROLLER (TRC-10)
This is a device to control Traverse motion of Winding drum.
This device is to output Traverse speed voltage in proportion to its pulse
frequency number through receiving a rotation pulse of winding drum
Specifications
| Type | Traverse Controller | |
|---|---|---|
| Model | TRC-10 | |
| Summary | This controller can control traverse motion when widing up cables to cable drum. Control output is proportional voltage to widing up speed. |
|
| Display | Position/Setting, State(RUN/WAIT), Direction | |
| Data setting | Drum width, Pitch, Stop angle, Max. speed, Pulse rate, Output fine adjustment |
|
| Volume setting | Wide movement value, Frame movement value | |
| Pulse input | A/B Phase(0.01 - 50kHz), Single phase pulse available, DC+12V[Max.40mA] Power supply avaelable |
|
| Extrenal input | Quick feed, Wide movement, Position reset, Frame movement, Emergency stop, Turn, Normal traverse, Reverse traverse start |
|
| Traverse output | Max.+/-10VDC(Resolution : 12 bits) | |
| Fixed voltage output |
+/-10VDC 2 channel, DC0 - +10V 2 channel (Adjustable by volume at rear panel) |
|
| Contact output | A direction, B direction AC250V/DC30V 10A DC30V (Resistance load) |
|
| Power supply | AC100 - 240V 50/60Hz 5VA | |
| Ambient condition |
Temperature:0 - 45degree centigrade, Humidity:35 - 85%RH(No condensation) |
|
| Outside dimension |
144(W) * 72(H) * 191(D)[mm] | |
| Weight | Approx. 1.5kg | |
PRESET CONTROL COUNTER
Preset Control Counter (PR-06)
PR-06 is 6-digit up/down counter for production line that is
available to set Preset-1(Forecasted value) as deviation from
full value, and Preset-1 value can be controled by line speed
Specifications
| Type | Preset Control Counter | |
|---|---|---|
| Model | PR-06 | |
| Summary | PR-06 is 6-digit up/down counter for production line that is available to set Preset-1(Forecasted value) as deviation from full value, and Preset-1 value can be controled by line speed. |
|
| Method | Double preset type up/down counter | |
| Display | 6-digt 7-segment LED, Zero suppressed | |
| Preset-1 | Forecasted value:4-digit setting(Setting deviation from full value), Contact/Non-contact output available | |
| Preset-2 | Full value:4-digit setting, Contact/Non-contact output available | |
| Contact output | DC30V/AC250V 1A(Resistance load), Delay:Less than 20msec |
|
| Non-contact output | Open-collector output(Max.35V 50mA Negativ logic), Delay:Less than 10msec |
|
| Output function | One shot or Hold(Cancel by reset) | |
| Pulse input | A/B phase, Single phase pulse available, Driving current:More than 5mA, DC+12V(50mA) Power supply available |
|
| Max. frequency | 30cps/2kcps(alternative), Duty 1:1 | |
| Manual reset | From push switch on front panel(More than 50msec) | |
| External reset | Short-circuited terminal(More than 50msec) | |
| Inhibit input | Short-circuited terminal or 'L' level input to terminal (Recovery time: Less than 590usec) |
|
| Power supply | AC100V/200V 50/60Hz 10VA | |
| Ambient condition | Temperature:-10 - 45degree centigrade, Humidity:35 - 85%RH(No condensation) |
|
| Outside dimension | 144(W) * 72(H) * 138(D)[mm] | |
| Weight | Approx. 1kg | |
Reverse Detector OM Series
Reverse Detector (OM-01)
This detector can output alarm by detecting reverse motion of winding direction in winding system and can be installed on DIN rail.
A/B Phase Divider (OM-02)
This device is to obtain 1/10 and 1/100 deviding output of single phase or A/B phase input pulse and can be installed on DIN rail.
2-Channels Distributor (OM-03)
This device has 2 channel input and 5 output for each pulse input and can be installed on DIN rail.
Specifications
| Type | Reverse Detector |
|---|---|
| Model | OM-01 |
| Summary | This detector can output alarm by detecting reverse motion of winding direction in winding system and can be installed on DIN rail. |
| Power supply | DC+12V/0.5A(Changeable by option) |
| Reverse count Setting | 3-digit digital switch |
| Contact output | 1-a contact, 590ms one shot, AC240V 1A(Resistance load) |
| Pulse input | A/B phase pulse |
| Max. frequency | 5kHz(Changeable by option) |
| Display | Power on LED and Reverse detecting LED |
| Inhibit input | Short-circuited terminal or 'L' level input to terminal (DC5V/CMOS level) |
| Outside dimension | 100(W) * 70(H) * 112(D)[mm], Installing on DIN rail available |
| Type | A/B Phase Divider |
|---|---|
| Model | OM-02 |
| Summary | This device is to obtain 1/10 and 1/100 deviding output of single phase or A/B phase input pulse and can be installed on DIN rail. |
| Power supply | DC+12V/0.5A(Changeable by option) |
| Dividing ratio | 1/10 and 1/100 |
| Output | Open collector output |
| Pulse input | A/B phase pulse |
| Max. frequency | 10kHz(Changeable by option) |
| Single/2 phase changing | Changing by jumper on internal PCB |
| Outside dimension | 100(W) * 70(H) * 112(D)[mm], Installing on DIN rail available |
| Type | 2-Channels Distributor |
|---|---|
| Model | OM-03 |
| Summary | This device has 2 channel input and 5 output for each pulse input and can be installed on DIN rail. |
| Power supply | DC+12V/0.5A(Changeable by option) |
| Input | 2 channels(Pulled-up by 4.7kohm resistances) |
| Output | 5-outputs/1-channel(Open collector output) |
| Max. frequency | 10kHz(Changeable by option) |
| Outside dimension | 100(W) * 70(H) * 112(D)[mm], Installing on DIN rail available |
Changeable Constant Current Source
Changeable Constant Current Source (VI-101,102)
Special power source to control brake or clutch by input voltage in production line.
| Type | Changeable Constant Current Source | ||||
|---|---|---|---|---|---|
| Model | VI-101 | VI-102 | |||
| Summary | Special power source to control brake or clutch by input voltage in production line. | ||||
| Input voltage | DC 0 - +10V | ||||
| Output current | DC0 - 1A(Changeable range:0.1 - 1A), Ripple:Max. 0.5% | DC0 - 2A(Changeable range:0.2 - 2A), Ripple:Max. 0.5% | |||
| Max. output voltage | DC+25V | DC+28V | |||
| Withstand voltage (in-out) |
+/-2000Vp | ||||
| Circuit type | Serial CMOS Power transistors circuit | ||||
| Power supply | AC200V(AC100V available by option) 50/60Hz 30VA | AC200V(AC100V available by option) 50/60Hz 60VA | |||
| Operation temperature | -5 - 50 degree centigrade | ||||
| Outside dimension | 130(W) * 85(H) * 102(D)[mm] | 180(W) * 144(H) * 84(D)[mm] | |||
| Weight | 1.0kg | 1.5kg | |||
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